When it comes to releasing a new product, the packaging is just as significant as the product itself. It presents the product to customers, provides convenience to the user, and differentiates a product from its competitor. Thus, failing to choose the appropriate item packaging might impede the success of your product or contribute to its poor performance in the market.
You should consider several significant factors when looking at bottle packaging options for your product. Keep in mind that liquids may react with their packaging’s composition, so it’s crucial to look at materials and purpose as much as aesthetics and dimensions.
Selecting the Right Plastic Bottle
These are the four key factors to consider when selecting the ideal plastic bottle for your product. These include the following:
Materials
The quality and type of bottle material may impact your products’ quality and shelf life. For instance, a porous material may allow air to pass through or lessen the potency of fragrances.
Take note that there are plastic packaging options for several types of liquid. Therefore, it is important to research well or consult an expert.
Here are some plastic bottle materials to consider for your products:
High-Density Polyethylene (HDPE)
HDPE is a petroleum-based thermoplastic polymer. As one of the most versatile plastic materials available, it is utilized in various applications — such as plastic bottles, milk jugs, shampoo bottles and bleach bottles.
Polyethylene Terephthalate (PET)
PET is plastic packaging commonly used for carbonated soft drinks, fruit juices, dilutable liquids, and bottled water. It is the most recyclable plastic because it is light, durable, safe, and has a lower carbon impact than the others.
Low-Density Polyethylene (LDPE)
LDPE bottles are a type of plastic bottle that is lightweight, flexible and has a low melting point. They are commonly used for packaging liquids such as shampoo, conditioner, and cleaning products.
Polyvinyl Chloride (PVC)
PVC is a type of plastic that is durable and can withstand high temperatures, making them suitable for packaging certain industrial liquids or chemicals that require long-term storage.
Polypropylene (PP)
PP is a strong, lightweight plastic resistant to heat and chemicals. It is commonly used to make food storage containers, disposable cups and plates, and car parts.
Polystyrene (PS)
PS is a lightweight plastic commonly used in packaging materials such as disposable foam cups and plates, as well as in products like plastic cutlery and insulation.
Purpose
In choosing the right plastic bottle for a product, you must consider how it will be used or received by the consumer. For instance, beverages and quick-consumable products are best packaged in lightweight plastic bottles, such as PET.
On the other hand, perfumes and liquid toiletries that may last for months should be stored in more durable packaging options. These products are also best offered with pumps or spray nozzles to add convenience to the customer.
Consumer Preferences
Meeting customer demands is critical to the success of plastic bottle packaging. Hence, understanding the needs and preferences of your target market will help you determine the most suitable bottle type, size, or style for your product. For example, small plastic bottles for liquid cosmetics are ideal when marketing to travel-loving customers.
Design and Trends
Using current trends to impact packaging design will assist you in creating a visual experience for the customer. Plastic bottles with unique patterns, particular shapes, or stunning colors improve a product’s final look, allowing it to capture consumers’ attention.
Make Your Brand Stand Out with WB Bottle!
If you still need assistance deciding which plastic bottle to use for your product, our expert team at WB Bottle can help you find and acquire the most suitable customized plastic bottle packaging for your business! Contact us today to learn more.
Every day, there is a greater need to safeguard the ecosystem and our world. Indeed, more and more businesses across the globe, in every industry, are understanding that being environmentally responsible benefits their brand significantly with customers and can also considerably influence the earth.
Recent innovations have made plastics far more sustainable than in the past, and employing post-consumer recycled (PCR) resin is a vital contributor to that endeavor.
What Is PCR Resin?
PCR resin is manufactured from recycled plastic, such as water and beverage bottles. It provides a more sustainable source for manufacturing packaging films, containers, sheets, and other things that would otherwise be created using virgin plastic resin.
Making new bottles using PCR resins reduces plastic from the environment and promotes a circular economy. These resins are created from 100% post-consumer recycled materials and are completely recyclable, with a lower carbon footprint and greenhouse gas emissions than typical resins.
PCR resins comply with laws and regulations for food, pharmaceutical, medical, electronics, and general retail packaging, making them appropriate for almost any packaging requirement.
Advantages of PCR Resin
The following are the benefits of using PCR resins:
Application Flexibility
With PCR resin, you can obtain all the advantages of plastic while still selecting a more environmentally friendly alternative. In addition, both PCR HDPE and PCR PET maintain the same properties, functionality, and adaptability as their traditional counterparts.
Regulatory Conformity
Each state and municipal authority has its own laws and guidelines governing packaging and recycled goods. PCR resin is regulatory-friendly since it provides a more sustainable alternative, making it easy to satisfy any environmental demands and restrictions within your industry
Energy Conservation
PCR resin products reduce the need for non-renewable energy sources — such as crude oil, natural gas, and uranium — by 53% compared to creating new plastics from raw materials. For instance, recycling a pound of PET plastic rather than manufacturing a new can save up to 12,000 BTUs.
Brand Sustainability Appeal
Over 73% of consumers have said they will consistently make an effort to purchase more sustainable items. Using PCR resin in packaging benefits brand owners by demonstrating their environmental responsibility to customers. In that case, they will be more inclined to stick with your brand and products in the future, allowing you to attract new customers and maintain the ones you already have.
Long-Term Eco-Responsibility
Selecting recycled materials over virgin resins can lead to long-term economic development and sustainability. Therefore, PCR will continue to be the superior packing material over non-recycled plastics from a financial and branding standpoint.
Prioritize Sustainability With WB Bottle Supply Company
Aside from the direct environmental benefits of using PCR resin, it is also viable for promoting a broader sustainability strategy for your brand. This will allow you to reach consumers looking for environmentally conscious purchasing options and enable you to forge a relationship with a loyal customer base.
WB Bottle Supply Company can help your company transition to a more environmentally responsible business design! We offer premium packaging supplies, representing leading glass and plastic container manufacturers and closure and sprayer systems.
Contact us immediately if you have any inquiries regarding our goods or services! You may also request a quote to start working with us for your custom packaging.
As most people are becoming more eco-friendly, glass bottles have been the packaging of choice, especially in the food and beverages industry.
Glass bottle packaging does more than just store a product; it also supports branding and emphasizes the features of a product. With so many glass bottle packaging options on the market, it can take time to determine which one is best suited for your needs.
This article will help you understand the types of glass bottle packaging and how to choose the most suitable for your products.
Common Products Packed And Presented In Glass Bottle Packaging
Glass bottle packaging is a common packaging solution for products like:
Water and other beverages
Soft drinks, juices, beer, wine, and spirits
Health supplements such as vitamin tablets or capsules
Fragrances and perfumes
Sauces or condiments
Cleaning agents
The glass bottle is a great packaging option for many reasons. It is environmentally friendly, recyclable, and reusable. For food and beverages, glass bottle packaging can create a well-presented and even better-tasting product. For consumer products like fragrances and liquid cleansers, glass bottle packaging can give better storage and protection to the product, plus it also adds a chic and elegant product presentation.
Tips On How To Pick The Right Glass Bottle Packaging Best Suited For Your Needs
Glass bottles are very adaptable. They can be shaped to any form and size specifications and can come in various finishes, including clear, frosted, or colored. There are several color options for glass bottle packaging, including amber, cobalt blue, green, and flint. Here are some top considerations to ensure the best glass bottle packaging for your product.
Identify Product Requirements
Knowing what requirements are needed for storing and preserving your product is the first step to identifying which glass bottle packaging would fit your needs. Is your product liquid or solid? Does it need to be protected from light and oxygen? Will the product match a colored or clear bottle for better presentation? Some products may require thicker bottles, while others may not. Choosing the right bottle that matches your product requirements impacts your direct packaging cost and manufacturing overhead.
Consider Size And Capacity
It’s important to know how much capacity each type of bottle offers to ensure it fits the amount of product you are trying to package. Be careful to avoid getting a bottle that is too small or too big, as it can affect the customer’s experience. Be mindful of the nominal capacity or the headspace your product requires.
Choose A Shape That Accentuates Your Product
The shape of the bottle is important for creating an attractive and eye-catching product presentation. Consider whether you want to evoke more emotions with a curved bottle or go for a sleek look with a straight one.
Think About Cost
Glass bottles are commonly made from soda-lime glass, which is an economical choice but also has certain limitations in terms of functionality and aesthetics compared to other glass types, such as borosilicate glass or clear flint glass. Be aware that the cost of every kind of bottle will vary depending on the material used, so it’s important to factor this into your decision.
Consider Sustainability
The sustainability of the packaging is becoming increasingly important as consumers become more conscious of their environmental impact. Many glass bottles can be recycled and reused, so make sure you look into which ones are most eco-friendly before making a final decision.
In A Nutshell
With all these tips and factors in mind, you will be able to find the ideal glass bottle packaging solution that meets both your aesthetic and practical requirements.
Glass bottles are an excellent choice for product packaging due to their durability, aesthetic appeal, and sustainability. They can withstand high-pressure filling processes without cracking or exploding.
Additionally, glass bottles are non-toxic and can be sterilized using low and high-heat methods. With all these benefits in mind, it is easy to see why many businesses choose glass bottles as a preferred option for packaging their products.
High-Quality Glass Bottle Packaging From WB Bottle Supply
If you are looking for a reliable, attractive, and eco-friendly way to package your product, consider investing in WB Bottle Supply’s glass bottles and jars that will provide you with the best packaging solution for your products.
We have been in the bottle business for 87 years with continued success passed over 5 generations. Today, WB Bottle supply is the most complete full-line bottle & jar supplier worldwide. We pride ourselves on having a full-service decorating department trusted by our partner suppliers around the globe.
Contact us today to learn more about our capabilities! Our experienced team and dedicated sales staff are always ready to assist you in creating the best glass bottle or jar packaging solutions for your unique needs.
Glass jars are used throughout many industries in an array of highly diverse applications. To meet various needs, they are produced in many shapes, sizes, colors, and thicknesses. Whether straight-sided, square, hexagonal, or another unique style, glass jars are valued for their ability to protect products without interacting with them chemically.
Since glass is nonporous, the products it contains remain completely sealed from outside environments, protecting product taste, efficacy, scent, and more. Additionally, while consumers might fear the bioactive chemicals in plastics, glass is free from these chemicals and perceived as a healthier choice. This blog post will discuss the different applications of glass jars throughout various industries, as well as their benefits.
Glass Jar Uses
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In comparison to other types of containers, glass jars serve several unique purposes relating to storage and display. Not only are they a trusted means of keeping contaminants out of a product, but they also ensure product safety and quality since they are unaffected by external temperatures. For these reasons, they are widely used to protect perishable items.
When a product should be clearly visible to the consumer, glass jars are a popular choice. By choosing colored glass and unique shapes, glass bottles can attractively display the products contained within while effectively portraying brand identity. Glass is considered a premium quality material that is more highly sought-after by consumers than alternatives such as plastics.
Specialty jars are easily customized to meet the needs of highly diverse applications. In addition to different shapes, sizes, and thicknesses, glass jars are also produced in an assortment of lid styles. Due to its versatile nature, many industries rely on glass jars to protect their products, such as:
Food & beverage: Honey, jam, syrups, sauces, soda, and other drinks
Personal care: Creams, lotions, perfumes, oils, nail polishes
For nearly any application, choosing glass jars over other materials comes with numerous benefits. Some of the most significant advantages of glass include:
Sustainability. Infinitely recyclable, glass contributes to waste reduction and cost reduction while being more environmentally friendly than alternative materials.
Protection. Glass is better for the food and beverage industry than alternative packaging methods since it keeps taste and flavor intact, extending freshness. Glass also withstands environmental heat and cold exposure better than certain alternative materials.
Health benefits. Glass resists chemical contamination and is non-toxic. Unlike some plastics, it is free of BPA.
Visual appeal. Glass jars look clean and are high quality. Clear jars allow the product to be completely visible while remaining protected.
Consumers view glass as a clean, sustainable, and high quality material. In addition to being available in numerous styles, glass jars are also easily customized with eye-catching decorations that communicate branding and grab consumers’ attention.
Glass Jars at WB Bottle
WB Bottle Supply Company, Inc. was founded 90 years ago and is currently the most complete full-line glass jar and bottle supplier in Wisconsin, serving customers on a global scale. In addition to our extensive in-stock product line, we also offer full-service decorating capabilities, including an in-house graphic design team, as well as silk screening and pressure-sensitive labeling.
We offer single and multi-color decorating options to create professional-looking products with vibrant and accurately recreated colors. Whether you need a few cases or a few truckloads, WB Bottle can meet your needs with competitive freight weights and on-time delivery. Whatever your industry, our team can develop a customized solution that addresses all of your needs and sets your product apart from the competition.
If you have questions about our products or services, contact us today. You can also request a quote to get started on your personalized glass bottle solution.
Silk screen printing is a highly versatile labeling process that has grown increasingly popular for products that are frequently exposed to moisture, washing, and outdoor conditions. Today, silk screen printing has become one of the most widely used methods for printing images and text on a variety of products and materials. The durability and weatherproof nature of screen-printed designs make the method ideal for the creation of labels, branding, designs, and other details on glassware and plastic bottles.
When selecting the right bottle printing method for your plastic and glass containers, it is important to partner with a company that understands the need for compelling imagery using quality silk screen printing methods. At WB Bottle, we have the experience, equipment, and skill necessary to meet even the most challenging bottle printing requirements.
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Screen Printing Bottle Process
As silk screen printing technology has advanced, it has begun to replace more traditional paper labels in bottle labeling applications. Not only are silk screen labels more reliable, but the application process is also faster and requires fewer materials than traditional methods. Because of this, bottle silk screening has quickly become one of the most popular labeling methods in the packaging industry.
The silkscreening process involves pressing specialized ink through photographically treated silk or synthetic material onto your plastic or glass container. The material is held tightly in a wood or aluminum frame, and a coating is applied to the areas that should not print. This creates a stencil through which ink can be forced against the bottle using a squeegee. Depending on the needs of your application, silk screen designs can be created in multiple colors, with various typefaces and flexible label dimensions.
Benefits of Screen Printing vs. Paper Labeling
Screen printing has become the bottling industry’s favored printing method, rapidly replacing paper labeling in most bottling applications. The advantages of screen printing over traditional paper labeling include:
Durability
When it comes to durable labeling, screen printing is far more durable and long-lasting than paper labels. While paper labels easily show wear and tear due to scuffing and shelf contact, screen printing maintains a fresh appearance. In addition, exposure to moisture or the elements will not cause screen printed labels to degenerate, stain, or peel as paper labels do.
Distinct Branding
Screen printed bottles allow manufacturers to create a unique brand appearance that will stand out in any environment. You can personalize your design with compelling images, visually striking branding, color effects, and even metallic finishes. With almost 360° of printing area, you can easily merge your bottle’s aesthetic with attractive labels to create eye-catching products in any setting.
Precision and Aesthetic Appeal
Screen printing creates clear designs and shapes directly on the bottle, with exceptional precision. Your branding and design will be crisp and clean, with neat lines, clear words, and an impeccably smooth surface. With a wide range of colors and effects, you can rest assured that your final product will look exactly the way you pictured it.
Cost-Efficiency
Screen printing requires a lower initial investment than many traditional printing methods. In addition, it provides a higher return on investment, especially for small-scale production. The process requires fewer supplies, and you can ensure economical production by using only the amount of ink you need, for minimal material waste.
Large Print Area
Screen printing offers a greater printing area for your branding and labeling needs. Rather than adhering to standard label sizes based on the shape of your bottle, you can develop singular designs unrestricted by your container’s size and shape.
Exceptional Silk Screen Printing by WB Bottle
As packaging and labeling technology continues to advance, screen printing will continue to be at the forefront of the bottle labeling industry. At WB Bottle, we are committed to using the latest bottling and labeling technology. Our state-of-the-art screen printing equipment allows us to create custom decorations, branding, and imagery to make your glass and plastic bottles stand out in the crowd.
With more than 85 years of experience in the packaging industry, the seasoned experts at WB Bottle know how to help you achieve your bottle decorating needs. Our facility incorporates cutting-edge silkscreen technology to create unique, eye-catching visuals to perfect your final product. Our single- and multi-color bottle silk screen printing services allow us to create flawless, professional labels for a variety of packaging needs, from beverage containers to spray bottles for cleaning solutions.
Our knowledgeable graphic design team will start by helping you find the printable area of your bottle. With your artistic concept in mind, our team works closely with you throughout the design and manufacturing process, creating mock-ups and models to help make your concept a reality. No matter what your needs, we have the experience and technology to make your product concept a reality.
If an application calls for the use of a bottle or container, it’s important to select the right closure. One aspect of a closure is the liner used for it. Liners are an essential aspect of the closure because they help improve product longevity and increase safety. For example:
Tamper-evident seals help keep food from spoiling and make it evident if someone has accessed what is inside
Certain liners increase the shelf life of food, chemicals, and personal care products
Some products react poorly to different liner materials. Every application will benefit from a specific bottle cap liner; brands only need to choose the liner that’s compatible and best for their products.
As always, be sure to test your product with the liner you choose to be sure they are compatible.
Bottle Resin Compatibility
Polyster
Polyster
Polyvinyl Chloride
Barex
Polyethylene
Polyprpylene
Properties
PET
PETGC
PVC
Barex
HDPE
LDPE
PP
Clarity
Clear
Clear
Clear
Clear
Opaque
Opaque
Translucent
Rigidity /Stiffness
Moderate to High
Moderate to High
Moderate to High
High
Moderate
Low
Moderate to High
Impact Resistance
Good to Excellent
Good
Fair to Good
Fair to Good
Good to Excellent
Excellent
Poor to Good
Low Temp. Impact Resistance
Fair to Good
Poor
Poor to Fair
Poor to Fair
Good to Excellent
Excellent
Poor to Good
Stress Crack Resistance
Good to Excellent
Good
Good to Excellent
Good to Excellent
Good to Excellent
Good
Good to Excellent
Moisture Barrier
Fair to Good
Fair to Good
Fair
Fair
Good to Excellent
Good
Good to Excellent
Oxygen Barrier
Good
Good
Good
Excellent
Poor
Good
Good
Scuff Resistence
Poor to Fair
Poor to Fair
Poor to Fair
Poor to Fair
Very Good
Very Good
Very Good
Resistance to:
Acids
Fair to Good
Fair to Good
Good to Excellent
Fair to Good
Fair to Very Good
Fair to Very Good
Fair to Good
Alcohols
Good
Good
Good to Very Good
Good
Good
Good
Good
Alkalis
Poor to Fair
Poor to Fair
Good to Very Good
Good
Good to Very Good
Very Good
Mineral Oils
Good
Good
Good
Excellent
Fair
Poor to Fair
Fair
Solvents
Good
Good
Fair to Good
Excellent
Poor to Fair
Poor to Fair
Poor to Good
Heat
Poor to Fair
Poor to Fair
Poor to Fair
Poor to Fair
Good
Fair
Good
Cold
Good
Good
Fair
Fair
Exccellent
Exccellent
Poor to Fair
Sunlight
Good
Good
Poor to Good
Poor to Good
Fair
Fair
Fair
Liner Materials
F217 and PE foam: White, foam-type liner; PE is the generic version of F217 and both are generally good for liquid products.
Pulp and Poly: Liners made of two materials; the pulp is cardboard-like and faces the cap while the polyvinyl chloride (PVC) faces the product; suitable for solid and liquid food items.
Pulp and Foil (PAF): Liners made of two materials; pulp is cardboard-like and faces the cap; the product-facing layer is foil; these liners are popular for solid and powdered products.
Plastisol: Foamy, PVC component that forms a hermetic seal with the lip of a bottle; usually used for glass bottles and jars.
HS035: Specialty, induction seal liners; liners stick to bottles to create tamper-evident seals; usually appear silver on the product-facing side and printed with protective information on the consumer-facing side.
PS22: Pressure-sensitive liners with tamper-evident properties; applied through pressure and offers good sealing properties for dry products.
PE Cone: Usually used with glass or amber pour-out glass bottles; cone-shaped and creates a seal on the lip of a bottle; ideal for carbonated products and essential oils.
Induction: Uses a heat-sealing foil laminate and creates a hermetic seal
Other liner materials also include Teflon PTFE, Polyseal, and Poly vinyl.
Closure Types
Threaded caps: The interiors of threaded caps have spiraling, uninterrupted threads; the threads match up with the neck finish of compatible containers.
Child-resistant caps (CRC): These caps require dissimilar motions to open, which makes it difficult for children to access what’s inside; you have to push down on a CRC cap while turning it clockwise to open.
Induction lined caps: There are several layers in an induction liner: wax, foil, pulpboard, and polymer coating; they create hermetic seals.
Brush caps: Brush caps have two primary components: a screw cap and a plastic rod attached to the inside. There are bristles at the end of the rod to help with product application.
Shrink bands: Shrink bands are tamper-evident and, usually, perforated to facilitate easy removal; they are made of PVC plastic.
Lug caps: Lug caps are used with lug-finish containers; they have non-continuous threads.
Snap caps: Snap caps don’t use threads; instead, they have closures held in place by a depressed or raised circle around the closure.
Tapered corks: Tapered cork stoppers are natural and decrease in diameter from top to bottom.
Black phenolic ball rod caps: Black phenolic ball rod caps have PE plastic rods attached on the inside; at the ends of these rods, there are round protrusions for applying product.
Choosing the Right Liner for Your Product
At WB Bottle, our team is committed to helping clients select the best liners for their products. Contact us if you need help choosing a liner type or request a free quote today for pricing information.
The outbreak of COVID-19 cases around the world has led to hand sanitizer and other disinfectants becoming more vital than ever. As demand for these products increases, so too does the need for quality packaging to contain them.
At WB Bottle Supply Company, we serve as a full-line bottle supplier for customers around the world. We deliver plastic packaging bottles suitable for use with various products, including hand sanitizers. Now, more than ever, we are committed to working with manufacturers to ensure the demand for these potentially lifesaving products is fully met.
The Creation Process for Hand Sanitizer Bottles
The function of all hand sanitizer packaging is the same, but the packaging can vary depending on the needs and desires of the manufacturer. The process for creating plastic packaging begins with an image of the desired final product. This image is then converted to a CAD image, modified as needed, and translated into a 3D model. This process ensures that all parties are fully satisfied with the design of the packaging before production begins, thus reducing the likelihood of time-consuming and costly adjustments later on.
Types of Plastic Bottle Designs
Disinfectant products are typically packaged in plastic bottles. While the exact design varies from manufacturer to manufacturer, some of the most common bottle designs employed include:
Certain types of packaging, such as spray or squeezable bottles, are particularly well suited for use as hand sanitizer bottles. When choosing a material for these bottles, it’s important to keep in mind rigidity and resistance to alcohol. While most plastics resist damage or degradation from exposure to alcohol to some degree, flexibility is essential for hand sanitizer in squeezable bottles. For these packaging materials, LDPE is ideal.
Types of Caps and Closures for Hand Sanitizers Bottles
Hand sanitizer bottles feature different caps and closures depending on the bottle design and the intended dispensing method. The ones typically employed include:
Our company has served the industrial and household chemical industries for many years, including by distributing plastic packaging for hand sanitizer and other disinfecting products. We recognize the vital role that packaging manufacturers play in making these products available to the general population. In critical times, such as these, we fully understand how every company must strive to do their part.
We recently partnered with the team at Central Standard Craft Distillery. In reaction to the rise in COVID-19 cases and diminishing hand sanitizer and other disinfectant supplies, the distillery has converted its production operations to produce free disinfectant spray for those in high-risk groups, such as nursing home residents and first responders. As the bottle supplier for this company, we are donating sanitizer bottles to help support this cause.
As the COVID-19 pandemic continues, we will search for additional opportunities to help make a difference as a packaging company. In the meantime, we will continue to provide quality plastic bottles for hand sanitizer and other disinfectants to help supply meet demand.
For additional information about our packaging solutions, contact us today.
